The Role of (Poka-Yoke) Technique in Reducing Product Costs: An Applied Study in the State Company for Electrical and Electronic Industries/Water Heater Factory

Abstract

The research aims to clarify the concept of error prevention technology and shed light on its crucial foundations and its role in mitigating the financial burdens faced by industrial economic units. To substantiate the research hypothesis, the researchers utilised a deductive approach to expound upon the theoretical aspect of the study. In terms of the practical element, the researchers utilised an inductive approach by analysing the data collected from the research sample company. We selected the General Company for Electrical and Electronic Industries / Al-Waziriyah to achieve the research objectives and chose the electric heater product as a sample. The study aimed to apply contemporary technologies and assess their impact on reducing product costs through error prevention technology. By identifying areas for development and resolving the shortcomings faced by industrial economic units, we sought to gain insights into the contribution of contemporary technologies. The researchers have drawn a series of conclusions, the most significant being that error-prevention technology functions as a problem-solving tool. It effectively identifies problems and provides suitable solutions for them. Utilising error prevention technology on the manufacturing line is crucial for ensuring that defects do not transfer to the final products, producing high-quality, defect-free items. The application of this technology extends beyond the production line, encompassing the addition of automated devices that efficiently cut the product. An electrical circuit is installed in the product to detect any malfunctions, and an alarm device (bell) is included to provide alerts and minimise the risk of electric shocks. Additionally, a set of recommendations has been proposed, the most crucial being that the company should consider implementing devices with a shutdown function and alert system to optimise resource utilisation on the production line. These devices automate the manufacturing process and prevent errors from escalating into defects. Doing so can eliminate the need for traditional inspection processes to verify product specifications.